| Testing Procedure
Before testing each ECU, it’s important
to discuss the evaluation process. The "perception" of how any car is performing
is always going to be subjective and will vary from driver to driver depending
on individual driving styles. Some cars can feel faster than others even
though on paper they may be slower. An example of this would be the Mazda
MX-5. The car feels fast and is a hoot to drive but on paper is outperformed
by many other sports (and family) cars. So although my (and Mikes)
perception will be important in evaluating each ECU, it should not be taken
as gospel. What I prefer in a car may not suit others.
The term "driveability" should be discussed.
This term covers a range of factors such as throttle response, power delivery,
in-gear acceleration, cruise mode etc. Some of these are scientifically
measurable (eg. power and acceleration) but others (throttle response and
smoothness) are somewhat subjective and each driver may have a different
opinion. I am merely offering mine in this article.
To maintain a level of consistency, all
performance testing was done at the same location, at roughly the same
time of day and at similar temperatures. We did not test unless the temperature
was below 21 to minimise the effect of temperature on our times. In the
end, all testing was done in the range 16-21C. The 0-100km/hr and 400m
times were measured using a G-Tech meter with the average of several consistent
runs used as the final figure. Each test was performed with two people
on board and a full tank of fuel. We did this because, a) the passenger
needed to operate the laptop which was recording in-gear acceleration and,
b) we wanted the exact same level of fuel each time in the tank (and full
was the easiest to measure).
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The test strip in Carrum.
During testing of the Link,
we were first threatened by a shotgun wielding local and then later pulled
over by police after the neighbours complained. I bet Motor magazine never
had it this tough. |
As a result of the extra weight in the car,
our times were slower than is ultimately possible with each ECU. This matters
little as consistency is the key here. We wanted to compare the relative
differences between each ECU and certainly weren’t out to break any records.
To prove the effect of the extra weight, we timed a few runs with just
one person on board. The times were consistently faster by almost half
a second for each ECU. Proof that extra weight really kills good acceleration
times (like we really needed to test that !).
The in gear times were measured using a
prototype accelerometer (called an RBU) which was connected to a laptop
to record raw G data. The technique for measuring in gear times is important
and should be noted here. We would slowly accelerate up to the lower speed
before planting the foot and accelerating to the upper speed (as you would
in traffic for example). This method seemed to give times that were close
to Motor magazine so we elected to use this technique for all our tests.
We tested 3rd gear response only.
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| The accelerometer used to
measure in-gear acceleration. All data was logged and later analysed to
extract the in-gear times. |
Fuel economy was measured over at least
1000km for improved accuracy and averaging. The driving done during this
time was fairly consistent across each ECU with a mixture of city and highway
driving.
The cars used in testing were my car, a
bog standard MY99 model (riding on 17" wheels) and Michael Fisher's beast,
a MY98 EVO2 with 17" wheels, flat foam air filter and rear section 3" loud
pipe (exhaust).
Finally……
There will be some of you who will disagree
with my comments and perhaps even berate me for reporting my (less than
positive) opinions about some of the ECUs and tuners in this article (as
you'll read further on). I spent countless hours of my spare time (and
money) on this project to make sure all the facts were reported accurately
and without bias. I would challenge anyone to undergo the same rigorous
evaluation and perform the same testing over 6 months and 8000km and come
up with a different result.
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