| MY99
Link ECU Evaluation
Power & Torque Curves
The peak power gained by the Link was
117kw at 5000rpm. The tractive effort peaked at around 3350N just after
4000rpm. It is important to note here that the above power output resulted
in my car detonating during the acceleration tests (eg. under full load
acceleration).
I went back to DMA for a second tune and
the car was re-tuned on the rolling road by doing a few laps of the block.
In order to capture the new power curve, I took the car it to APS for another
dyno. The power figure had now dropped to 102kw with a tractive effort
of 2950N.
The two maps compared.
Danny was not present when the second dyno
was run and consequently challenged the results after seeing them (believing
they were too low). In order to try and settle the debate, I arranged a
meeting with him to re-fit the Link (it had since been removed). The intention
was to re-dyno the car with the same parameters as recorded on the second
tune to check if the dyno results were correct or not. Despite several
emails and phone calls confirming the meeting, Danny did not show up for
the refit nor return my calls afterwards.
For the record, I do not believe the dyno
results were fudged. Probably the biggest factor confirming this were the
acceleration tests Patrick Felstead and I ran. They were performed before
the second dyno was run and we had no expectations. The tests independently
showed the power to be quite down on the first tune and I have no hesitation
in publishing the second dyno as I believe it to be correct.
Parameter Snapshot
The parameters used in the re-tune. Note
the change in AF ratios above 3500 to stop the car pinging.
Fuel Economy
A total of 1331km were covered with the
Link. The initial fuel consumption was just over 10L/km. A result that
is most likely effected by the lean AFR. After the re-tune, consumption
increased to 12.6L/km.
Acceleration Times
Recording acceleration times was difficult
the first time due to the pinging we encountered. We pulled out of the
first run after we hit 100km/hr. We decided to have a second go and persisted
through the 400m mark despite the severe pinging. The G-tech recorded a
time of 6.20sec and 14.22sec at 155.4km/hr for the 0-100km/hr and 400m
respectively.
The times we recorded were alarming in
that they were not only slower than expected, but slower than the standard
car. As the launches were quite consistent and no worse than previous runs,
we initially thought there was a problem with the G-Tech. A check of the
data recorded by our own accelerometer showed the time was accurate however.
The answer as to why the car produced such a slow time can be found in
the dyno curve. The Link offers less power than the standard car below
3500rpm. Quite a bit less in fact (some 20 odd kw). This is felt on the
road and also during the acceleration runs. With two people and a full
tank of fuel, the car struggled to get going from a standing start with
the reduced power down low. Similarly, higher in the rev range the detonation
would have effected the acceleration, negating any (graphed) power gains.
After the re-tune, we again went out to
Carrum to record some more acceleration data. In three runs, we could only
average 6.28secs for the 100 and 14.61secs at 156.9km/hr for the 400m.
Once again, marginally slower than the car in standard form. Our figures
were later confirmed by the second dyno run. The power was unchanged below
3500rpm (eg. less than standard) and was now also lower above 5500rpm.
Cold Start Operation
I have to be brutally honest here but
the cold start operation was simply awful. The car would consistently stall
at least once at start up and the idle was all over the place whilst the
engine warmed up. Danny did improve this after the re-tune. I discussed
the problem with a few Link tuners and was told the cold start was an area
that was difficult to get right.
Customer Service
I found Danny to be quite friendly and
easy to talk to. Unfortunately during the course of this article, he lost
some staff which reduced his flexibility in meeting with me to tune the
car. This may have also explained the problems I had in trying to arrange
a third meeting with him to verify the second dyno tune on the Link.
Driveability
The first thing I noticed with the Link
was that the car felt sluggish at low rpm. As explained above, this is
due to the fact the power and torque are significantly less than the standard
WRX under about 3500rpm. A look at the parameters shows why. The max boost
at 3000rpm is only 8psi. Well under the standard cars 13psi. This boost
then climbs over the next 500rpm to almost 17psi. This sudden jump means
it's a case of either power on or power off depending on which side of
the 3500rpm border you drive.
I should note that Danny originally wanted
to install a 3 port solenoid for better control and increased boost (a
standard fitting with the Link for MY99s). I declined due to the fact that
big power wasn't the goal here but overall driveability was. I had also
stated that I did not want to risk engine damage by running high boost
in an effort for more power.
I felt the part throttle response of the
Link was a bit jerky. Lightly adjusting the throttle (at any speed) would
cause the car to lurch (similar to an auto "hunting" gears) and really
started to annoy me after a while. Discussions with other Link tuners (in
NSW and the UK) revealed this was characteristic of the Link. I was told
the Link is hard to tune when it comes to getting good driveability. Strangely
enough, the jerkiness did improve after a week although was still noticeable
(or maybe I just got used to it ?).
On the plus side, put the foot down and
it’s a different story. Although, the car feels slow to start initially,
it really bolts into action after 3500rpm (as the dyno indicates). The
power is remarkably smooth and the car pulls strongly all the way to redline.
The Link gets most of its power gains by upping the boost on the car to
a peak (which will vary depending on temp) of just under 18psi. This drops
back to 15-16psi at higher revs. Most of this power is under full throttle
and there is not the same kick under part throttle. In fact, the part throttle
response feels the same as per the standard car. To be fair, the car does
feel faster than the acceleration times indicate.
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